Service of Audi A4 from 2001 to 2005 release.
1. Operation and maintenance of the car
2. Engine
2.1. General information
2.2. Predvaritlny checks
2.3. Mekhanichsky part (petrol engines 2,0l)
2.3.1. Removal of the engine
2.3.2. Removal and installation of a poliklinovy belt
2.3.3. Removal and installation of a belt pulley of the crankshaft
2.3.4. Removal and installation of a gear belt
2.3.5. Removal and installation of a sealing flange and flywheel / the conducted disk
2.3.6. Replacement of manzhetny consolidation of the crankshaft on the party of a belt pulley
2.3.7. Removal and installation of a forward sealing flange
2.3.8. Removal and installation of a two-mass flywheel
2.3.9. Removal and installation of the conducted disk
2.3.10. Removal and installation of a bent shaft
2.3.11. Removal and a press fitting of the needle bearing in the crankshaft
2.3.12. Removal and installation of an asterisk
2.3.13. Dismantling and assembly of pistons and rods
2.3.14. Head of the block of cylinders
2.3.15. Removal and installation of the valve of 1 system of change of phases of gas distribution
2.3.16. Removal and installation of a cover of a head of the block of cylinders
2.3.17. Removal of a head of the block of cylinders
2.3.18. Installation of a head of the block of cylinders
2.3.19. Check of a compression
2.3.20. Repair of the valvate mechanism
2.3.21. Removal and installation of the phase shifter
2.3.22. Removal and installation of cam-shafts
2.3.23. Replacement of oil scraper caps (at the established head of the block of cylinders)
2.3.24. Check of the directing plugs of valves
2.3.25. Replacement of manzhetny consolidation of a final cam-shaft
2.4. Lubrication system
2.5. Cooling system
2.6. System of injection
2.7. System of production of the fulfilled gases
2.8. Mechanical part (petrol engines 3,0; 3,2 l)
2.9. Mechanical part (petrol engines of 4,2 l)
2.10. Mechanical part (diesel engines of 2,0 l)
2.11. Tables
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 







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2.3.9. Removal and installation of the conducted disk

Removal
The engine or the transmission have to be removed.
Mark the provision of the conducted disk concerning the engine.

Fig. 2.123. Countersupport installation sites


Fix a support for coupling by the six-sided M8x45 screw on a fixing disk. Between a countersupport and the conducted disk establish two six-sided nuts of M10. Countersupport installation site: And for easing, In for an inhaling (fig. 2.123).
Turn off the conducted disk.
Remove, the being below, compensation washer.

Installation
Establish a fixing disk with use of a podkladny washer with grooves 1.

Fig. 2.124. Components of the conducted disk


Insert and tighten with the moment 30 N · m new screws 3 (fig. 2.124).

Fig. 2.125. Measurement of size of a vystupaniye of the conducted disk


Measure size A in three places and to calculate average value (fig. 2.125).
Nominal size: 19,5–21,1 mm.

NOTE
It is measured through an opening in the conducted disk to the milled surface of the block of cylinders.

If the preset value is not reached, remove the conducted disk, remove or insert a leveling washer 2.
Repeat the procedure of measurement for what fasten the conducted disk the moment of 30 N · m (fig. 2.124).
If the preset value is normal, tighten bolts the appropriate moment.
Inhaling moment: the conducted disk to the crankshaft * – 60 N · m +90 ° **
* Replace a bolt.
** 90 ° there correspond quarters of a turn.


2.3.8. Removal and installation of a two-mass flywheel

2.3.10. Removal and installation of a bent shaft