Service of Audi A4 from 2001 to 2005 release.
1. Operation and maintenance of the car
2. Engine
2.1. General information
2.2. Predvaritlny checks
2.3. Mekhanichsky part (petrol engines 2,0l)
2.3.1. Removal of the engine
2.3.2. Removal and installation of a poliklinovy belt
2.3.3. Removal and installation of a belt pulley of the crankshaft
2.3.4. Removal and installation of a gear belt
2.3.5. Removal and installation of a sealing flange and flywheel / the conducted disk
2.3.6. Replacement of manzhetny consolidation of the crankshaft on the party of a belt pulley
2.3.7. Removal and installation of a forward sealing flange
2.3.8. Removal and installation of a two-mass flywheel
2.3.9. Removal and installation of the conducted disk
2.3.10. Removal and installation of a bent shaft
2.3.11. Removal and a press fitting of the needle bearing in the crankshaft
2.3.12. Removal and installation of an asterisk
2.3.13. Dismantling and assembly of pistons and rods
2.3.14. Head of the block of cylinders
2.3.15. Removal and installation of the valve of 1 system of change of phases of gas distribution
2.3.16. Removal and installation of a cover of a head of the block of cylinders
2.3.17. Removal of a head of the block of cylinders
2.3.18. Installation of a head of the block of cylinders
2.3.19. Check of a compression
2.3.20. Repair of the valvate mechanism
2.3.21. Removal and installation of the phase shifter
2.3.22. Removal and installation of cam-shafts
2.3.23. Replacement of oil scraper caps (at the established head of the block of cylinders)
2.3.24. Check of the directing plugs of valves
2.3.25. Replacement of manzhetny consolidation of a final cam-shaft
2.4. Lubrication system
2.5. Cooling system
2.6. System of injection
2.7. System of production of the fulfilled gases
2.8. Mechanical part (petrol engines 3,0; 3,2 l)
2.9. Mechanical part (petrol engines of 4,2 l)
2.10. Mechanical part (diesel engines of 2,0 l)
2.11. Tables
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 







2-3-20-remont-klapannogo-mekhanizma.html

2.3.20. Repair of the valvate mechanism

Fig. 2.156. Components of the valvate mechanism: 1 – bolt of 50 N · m +180 °; 2 – driving asterisk of the camshaft; 3 – sealing cuff; 4 – head of the block of cylinders; 5 – the directing valve plug; 6 – oil scraper cap; 7 – valve spring; 8 – plate of a valve spring, top; 9 – conic crackers; 10 – hydrocompensator; 11 – prismatic spline; 12 – final cam-shaft; 13 – cam-shaft frame; 14 – bolt of 8 N · m + 90 °; 15 – phase shifter; 16 – bolt of 20 N · m +45 °; 17 – inlet cam-shaft; 18 – natyazhitel of a chain; 19 – drive chain; 20 – bolt of 10 N · m; 21 – bolt of 10 N · m; 22 – phase sensor; 23 – final valve; 24 – inlet valve; 25 – cover



NOTE
The head of the block of cylinders and frame of cam-shafts is allowed to be replaced only together.

After installation of cam-shafts the engine it have to is impossible to bring Gidrokompensatora within about 30 min. to be besieged (otherwise valves will adjoin to pistons).
After works on the valvate mechanism scroll the engine by hand not less than two turns to be convinced that any valve does not adjoin to the piston.
Consolidations and manzhetny consolidations need to be replaced.

Sizes of valves

Fig. 2.157. Valve sizes



NOTE
It is forbidden to process inlet and final valves. Only grinding in (fig. 2.157) is allowed.

Sizes of valves


2.3.19. Check of a compression

2.3.21. Removal and installation of the phase shifter