2.6.18. Removal and installation of the fuel tank with hinged details

For removal the fuel tank has to be empty for reduction of its weight. If necessary pump out fuel from the fuel tank.

Fig. 2.256. Removal of a cover of the accumulator

Take away an accumulator cover 1 to the right and remove it, lifting 2 (fig. 2.256) up.

Disconnect a weight wire from joint stock bank at the switched-off ignition.

Quickly turn off and then again twirl a stopper of a jellied mouth of the fuel tank.

Remove a luggage carrier upholstery.

Cast away if necessary the right back of a back seat forward.

Remove a back 1/3 at the left.

Remove a luggage carrier covering sideways at the left and a mud-reception bathtub.

Fig. 2.241. Fastening of a cover of a deaf flange

Turn off a cover of a deaf flange (fig. 2.241).

Fig. 2.260. Plug of a deaf flange

Disconnect the plug from a deaf flange (fig. 2.260).

Fig. 2.261. Ventilating tube

Disconnect a ventilating tube of 1 (fig. 2.261).

Fig. 2.262. Button of a clamp of a ventilating tube

Disconnect a ventilating tube, having pressed for this purpose the button of a clamp (fig. 2.262).

Fig. 2.263. Loop detachment

Open the hatch of the fuel tank and disconnect a loop of 1 (fig. 2.263).

NOTE Do not turn off a cover of a jellied mouth.

Clear of dirt space around a jellied mouth.

By means of the lever take out a tightening ring from a rubber cup and press through a rubber cup inside.

Remove a back right wheel.

Remove the back right flap.

Disconnect a ventilating tube 2 from a jellied mouth.

Fig. 2.264. Fastening of a jellied mouth

Turn off the screw of 1 fastening of a jellied mouth (fig. 2.264).

Remove an overlay of the bottom of the car.

Fig. 2.265. Overlays of the bottom of the car

Remove overlays of the bottom of the car 1 and 2 (fig. 2.265).

Remove a back part of the exhaust system.

ATTENTION Before weakening of bolts of a stretcher take measures against capsizing of the car (for example, load a luggage compartment with freight weighing about 50 kg).

Remove the back bridge.

Fig. 2.266. Fastening of a cable of the drive of the parking brake system

Disconnect a cable of the drive of the parking brake system at the right forward wall of the fuel tank in the places (fig. 2.266) noted by shooters.

Disconnect the giving pipeline from the fuel filter 1, having pressed for this purpose the clamp button. Collect the fuel following as a result of it.

Fig. 2.267. Connections of the return fuel highway and the giving pipeline

Disconnect the return fuel highway 3 and a ventilating tube 2, having pressed for this purpose the button of a clamp (fig. 2.267).

On cars with an autonomous heater besides disconnect a fuel-supply line of the dosing pump of an autonomous heater.

Fig. 2.268. Fuel highway and ventilating tube

Disconnect the fuel highway 1 and a ventilating tube 2 at the right forward wall of the fuel tank, having pressed for this purpose the buttons of clamps (fig. 2.268).

On cars with an autonomous heater besides disconnect a fuel-supply line of the dosing pump of an autonomous heater.

For a support put under the fuel tank a jack for the engine and KP.

ATTENTION At removal the fuel tank has to be empty for reduction of its weight.

Unscrew bolts 1–7.

Fig. 2.269. Bolts of fastening of the fuel tank

Then lower the fuel tank by means of a jack for the engine and KP (fig. 2.269).

Installation is carried out in the return sequence, at the same time it is necessary to observe the following instructions.

NOTE For fastening of all connections of hoses use collars of the corresponding series. Make sure that fuel-supply lines and a ventilating tube of a priklipsovana to arms and to the fuel tank.

Check both connections of a wire of weight for lack of traces of oxidizing process. At detection remove such traces.

Check the Adjusting provision of a wire of weight.

Fig. 2.255. Scheme of laying of connection with weight

The plug 3 has to nest densely 2 (fig. 2.255).

The contact uvula 1 has to be suspended in the fuel tank 4.

Install the fuel tank with coupling tapes by means of a jack for the engine and KP on the car bottom.

At its installation pay attention to correctness of entry of a jellied mouth into a body opening.

Fix by bolts the fuel tank at first in points 2, 5, 3, 4, then in points of 1, 6 and 7 (fig. 2.269).

Delay fastening of a jellied mouth.

ATTENTION After installation check by means of an ohmmeter electric contact of a nest on a jellied mouth with any pure unpainted place of a body.

Preset value: about 0th Ohm.

Establish the back bridge.

Install a back part of the exhaust system.

Install the back right flap, at the same time twirl the fixing screw of a jellied mouth.

Connect the rechargeable battery. To perform the operations provided after connection of joint stock bank.

Inhaling moments:

– coupling tapes to a body – 23 N · m;

– a jellied mouth to a wheel arch – 23 N · m.