Service of Audi A4 from 2001 to 2005 release.
1. Operation and maintenance of the car
2. Engine
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
8.1. Hinged elements of a body
8.2. Doors, locks of doors and hatch of a roof
8.3. Body glazing
8.3.1. Removal and installation of the sensor of a rain
8.3.2. Removal of a windshield
8.3.3. Preparation for glass installation
8.3.4. Installation of a windshield
8.3.5. Removal of the intact side glass
8.3.6. Preparation for glass installation
8.3.7. Installation of side glass
8.3.8. Removal of the intact back glass
8.3.9. Removal of the broken back glass
8.3.10. Preparation for glass installation
8.3.11. Installation of back glass
9. Schemes of electric equipment


8.3.6. Preparation for glass installation

If at removal of glass the paint and varnish covering of a frame of glass on a body is damaged, then its structure needs to be restored and if necessary to take measures for anticorrosive protection.

In case of absence of damage as a result of glass removal
At reuse of the intact glass just before installation exactly cut off the glue-sealant remains on glass and a frame of glass a carpet knife. Do not delete the remains completely at all.
The remained layer serves as jet soil for drawing a new layer of glue-sealant.

Protect a sticky surface from dirt and oil.
Cut off the remains of glue just before glass installation.
Do not process the surface of glue connection by either a primer, or a cleaner.

Putting glue on the remained roller
Roller width = 8 ±2 mm
Roller height = 13,5 ±1,5 mm

Use DH 009 100 03 glue-sealant (a small cartridge). If it is required to paste more than one glass, it is possible to use D 004 300 05 (two-component glue).

At installation of new glass
Purify glass in a gluing zone by means of D 009 401 04 and process a primer for glass and a varnish of D 009 200 02.
Observe time of drying of a primer – 10 min.
Apply glue.
Roller a width = 8 ±2 mm
Roller height = 13,5 ±1,5 mm

Fig. 8.110. The sizes for putting glue: 1 – glue roller; 2 – primer; 3 – washer

The size c = consider various distance to the edge of glass

8.3.5. Removal of the intact side glass

8.3.7. Installation of side glass