Service of Audi A4 from 2001 to 2005 release.
1. Operation and maintenance of the car
2. Engine
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
8.1. Hinged elements of a body
8.2. Doors, locks of doors and hatch of a roof
8.3. Body glazing
8.3.1. Removal and installation of the sensor of a rain
8.3.2. Removal of a windshield
8.3.3. Preparation for glass installation
8.3.4. Installation of a windshield
8.3.5. Removal of the intact side glass
8.3.6. Preparation for glass installation
8.3.7. Installation of side glass
8.3.8. Removal of the intact back glass
8.3.9. Removal of the broken back glass
8.3.10. Preparation for glass installation
8.3.11. Installation of back glass
9. Schemes of electric equipment
 







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8.3.5. Removal of the intact side glass

Fig. 8.103. Components of side glass: 1 – side glass; 2 – decorative overlay of a roof


Components of side glass are shown in fig. 8.103.

Side glass with consolidation
Stick a zone at edges of glasses with an adhesive tape 6 on a textile basis for protection of varnishing against damages.

Fig. 8.104. A thread pulling for cutting


Pierce a pricker the glue roller from within on side glass 1 in the direction of a rack In (fig. 8.104).
To involve thread for cutting 4 inside and fix it on the motionless handle 3.
Fix other end on the mobile handle 5 (fig. 8.104).
The assistant has to pierce the glue roller, as shown in the figure 8.104.
Carry out thread for cutting to a bottom via the glue roller 2.

NOTE
On corners cut the cutting movements easier to overcome glue.

Push thread for cutting 4 inside and the motionless handle 3 at a rack of D behind in the glue roller 2 (fig. 8.105).

Fig. 8.105. Cutting of the roller


Carry out thread for cutting 4 on the glue roller by means of the mobile handle.
Push thread for cutting 4 inside and the motionless handle 3 at a rack With from above in the glue roller 2 (fig. 8.106).

Fig. 8.106. End of cutting glass


Carry out thread for cutting 4 on the glue roller upward by means of the mobile handle (fig. 8.106).
Take out glass from a cut.

Side glass with a package of the chromeplated slips
Remove an overlay of racks of C/D.
Paste an adhesive tape 3 for protection of varnishing against damages at a rack of C and D, as well as on a sidewall (fig. 8.107).

Fig. 8.107. Sticking up of a decorative level


Take out a decorative level 1 of brackets in the direction of 2 (fig. 8.107) forward.

ATTENTION
Do not allow a bend of a decorative level of a roof.

By means of a plastic wedge carefully remove a decorative level of a roof 1 of brackets down, beginning from a rack With (fig. 8.108).

Fig. 8.108. Extraction of a decorative level


Raise a decorative level of a roof at a rack of D in precisely the same way from brackets and pull out it down.
Lay a string on perimeter of side glass according to the figure 8.108.
Fix the ends of X and Y on two mobile handles from a set of the special tool.
The easy cutting movements pull thread in the direction of an arrow A and cut through the glue roller below at a sidewall and at a frame of a roof (fig. 8.109).

Fig. 8.109. Sidewall glue cutting at a roof frame


Then stretch a string in the direction of an arrow B through the glue roller down.
Take out glass from an aperture.


8.3.4. Installation of a windshield

8.3.6. Preparation for glass installation