Service of Audi A4 from 2001 to 2005 release.
1. Operation and maintenance of the car
2. Engine
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
8.1. Hinged elements of a body
8.2. Doors, locks of doors and hatch of a roof
8.3. Body glazing
8.3.1. Removal and installation of the sensor of a rain
8.3.2. Removal of a windshield
8.3.3. Preparation for glass installation
8.3.4. Installation of a windshield
8.3.5. Removal of the intact side glass
8.3.6. Preparation for glass installation
8.3.7. Installation of side glass
8.3.8. Removal of the intact back glass
8.3.9. Removal of the broken back glass
8.3.10. Preparation for glass installation
8.3.11. Installation of back glass
9. Schemes of electric equipment


8.3.3. Preparation for glass installation

If at removal of glass the paint and varnish covering of a frame of glass on a body is damaged, then its structure needs to be restored and if necessary take measures for anticorrosive protection as directed of volume "technology of processing surfaces / chemicals".

At repeated installation of the intact glass exactly cut off the glue-sealant which remained on glass and a frame of glass an electroknife and a knife scraper, but do not delete completely at all.
The remained layer serves as jet soil for drawing a new layer of glue-sealant.

Protect a sticky surface from dirt and oil.
Cut off the remains of glue just before glass installation.
Do not process the surface of glue connection by either a primer, or a cleaner.

At installation of new glass
Purify glass in a gluing zone by means of D 009 401 04 and process a primer for glass and a varnish of D 009 200 02.

Drawing primer

Fig. 8.97. Drawing primer

Put a primer with the 2nd applicator 1 evenly on perimeter in one calling (fig. 8.97).
To begin drawing by means of the impregnated felt. Time of drying makes about 10 min.
Primer width, pribliblizitelny size, and = 20 mm
The primer has to settle down on the center of rather glue roller.

Fig. 8.98. The sizes for putting glue: 1 – glue roller; 2 – primer; 3 – washer

The ceramic covering on glass is not a primer.
Surely process a surface before putting glue-sealant a primer.

Roller a width = 8 ±2 mm
Roller b height = 12 +3 mm
The size with – it is necessary to consider various distance to the edge of glass.

8.3.2. Removal of a windshield

8.3.4. Installation of a windshield