Service of Audi A4 from 2001 to 2005 release.
1. Operation and maintenance of the car
2. Engine
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
8.1. Hinged elements of a body
8.2. Doors, locks of doors and hatch of a roof
8.3. Body glazing
8.3.1. Removal and installation of the sensor of a rain
8.3.2. Removal of a windshield
8.3.3. Preparation for glass installation
8.3.4. Installation of a windshield
8.3.5. Removal of the intact side glass
8.3.6. Preparation for glass installation
8.3.7. Installation of side glass
8.3.8. Removal of the intact back glass
8.3.9. Removal of the broken back glass
8.3.10. Preparation for glass installation
8.3.11. Installation of back glass
9. Schemes of electric equipment


8.3.4. Installation of a windshield

After the end of preparatory work it is necessary to apply glue.

Fig. 8.99. Putting glue

Establish a nozzle by all surface 2 on glass (fig. 8.99).
The direction of drawing – the shooter (fig. 8.99).

Section of the glue roller 1 is defined by an opening of a nozzle and speed of drawing.

Fig. 8.100. Putting glue on perimeter

Apply glue-sealant on perimeter according to the figure 8.100.
Consider various distance to the edge of glass
Insert glass into an aperture by means of two double vacuum captures.

Glass needs to be inserted within 15 min. after putting glue as differently its gluing properties will decrease.

Level glass in the cross direction.
The distance from the edge of glass to a frame of a roof has to make 6 mm +0,5 mm.

Fig. 8.101. Installation of a water protective slip

1 insert a water protective slip and press against the stop in fixing brackets 2 only after time of hardening of glue (fig. 8.101).
By pressing you watch that the sealing edge (arrow) of a water protective slip adjoined to glass and did not slide off for the edge of glass.

Fig. 8.102. Installation of a sticker

You apply a sticker (e.g. safety cushions) on a new windshield on the former place (fig. 8.102).
Size a = 25 mm.
Size b = 10 mm.

8.3.3. Preparation for glass installation

8.3.5. Removal of the intact side glass