Service of Audi A4 from 2001 to 2005 release.
1. Operation and maintenance of the car
2. Engine
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
8.1. Hinged elements of a body
8.2. Doors, locks of doors and hatch of a roof
8.3. Body glazing
8.3.1. Removal and installation of the sensor of a rain
8.3.2. Removal of a windshield
8.3.3. Preparation for glass installation
8.3.4. Installation of a windshield
8.3.5. Removal of the intact side glass
8.3.6. Preparation for glass installation
8.3.7. Installation of side glass
8.3.8. Removal of the intact back glass
8.3.9. Removal of the broken back glass
8.3.10. Preparation for glass installation
8.3.11. Installation of back glass
9. Schemes of electric equipment
 







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8.3.2. Removal of a windshield

ATTENTION
At glass removal surely use goggles and leather gloves.

Remove screen wiper leads.
Remove an overlay of a fairing.
Take out the water taking away guards at the left and on the right, beginning from below, from fixing levels.
Remove a sun-protection peak at the left, in the center and on the right.
Remove an internal rear-view mirror.
Remove the top overlays of racks And.
Pierce a pricker the glue roller from within in the left bottom corner of glass.

Fig. 8.89. Piercing of the roller pricker


Pass a string in a pricker and to pass through inside (fig. 8.89).

Fig. 8.90. Making of a string under a windshield


Lay a string under a windshield on perimeter (fig. 8.90).

Fig. 8.91. A thread attachment for cutting to a bolt (shooter) of fastening of leads of a screen wiper


Attach the end of thread for cutting to a bolt (shooter) of fastening of leads of a screen wiper (fig. 8.91).
Insert a protective film between a windshield and the forward panel.

Fig. 8.92. Implementation of the first section


Fix the beginning of thread for cutting in the coil and make the first section approximately to the middle of glass (fig. 8.92).

Fig. 8.93. Movement of the coil


Move the coil, as shown in the figure 8.93, and continue cutting.

Fig. 8.94. Movement of the coil for release of thread from a by-pass roller


Move the coil, as shown in the figure 8.94, and establish by-pass a roller.
Cut out glass until thread does not come out a by-pass roller.

Fig. 8.95. Cutting continuation


Remove by-pass a video and continue cutting (fig. 8.95).

Fig. 8.96. Installation of a by-pass roller in the top radius of glass


Move the coil, as shown in the figure 8.96, and establish by-pass a roller in the top radius of glass.
Insert a protective film between a windshield and an upholstery of a ceiling.
Cut out glass until thread does not come out a by-pass roller.
Remove by-pass a video and continue cutting.
Repeat process in the left top and lower radiuses of glass.
Cut out glass completely.
Take out glass by means of two double vacuum captures.


8.3.1. Removal and installation of the sensor of a rain

8.3.3. Preparation for glass installation