Service of Audi A4 from 2001 to 2005 release.
1. Operation and maintenance of the car
2. Engine
2.1. General information
2.2. Predvaritlny checks
2.3. Mekhanichsky part (petrol engines 2,0l)
2.4. Lubrication system
2.5. Cooling system
2.6. System of injection
2.7. System of production of the fulfilled gases
2.8. Mechanical part (petrol engines 3,0; 3,2 l)
2.9. Mechanical part (petrol engines of 4,2 l)
2.9.1. Number of the engine
2.9.2. Removal and installation of a poliklinovy belt
2.9.3. Removal and installation of a damper of tortional fluctuations
2.9.4. Replacement of an epiploon of the crankshaft on the party of a belt pulley
2.9.5. Removal and installation of a two-mass flywheel
2.9.6. Removal and a press fitting of the needle bearing in a flywheel
2.9.7. Removal and installation of the conducted disk
2.9.8. Removal and installation of all covers of chains of the drive
2.9.9. Removal and installation of chains of the drive of camshafts
2.9.10. Removal and installation of the chain drive of the mechanism of management
2.9.11. Removal and installation of a chain of auxiliary drives
2.9.12. An arrangement of inserts of the main bearings on new bent shafts
2.9.13. Accessory of inserts of radical bearings, устанавливаемыхв block of cylinders
2.9.14. Removal and installation of cam-shafts
2.9.15. Removal and installation of roller levers
2.9.16. Replacement of oil scraper caps
2.9.17. Check of adjustment of phases of gas distribution
2.10. Mechanical part (diesel engines of 2,0 l)
2.11. Tables
3. Transmission
4. Running gear
5. Steering mechanism
6. Brake system
7. Onboard electric equipment
8. Body
9. Schemes of electric equipment
 







2-9-14-snyatie-i-ustanovka-raspredvalov.html

2.9.14. Removal and installation of cam-shafts

Fig. 2.459. Components of the valvate mechanism: 1 – · m + to tighten a bolt of 5 N on +90 ° (1/4 about.); 2 – case of electromagnetic valves of regulation of phases of gas distribution; 3 – laying; 4 – oil scraper cap; 5 – valve spring; 6 – plate of a valve spring; 7 – valve cracker; 8 – hydraulic pusher; 9 – roller lever; 10 – adjusting plug; 11 – double cover of bearings; 12 – · m + to tighten a bolt of 5 N on +90 ° (1/4 about.); 13 – oil separator; 14 – · m + to tighten a bolt of 5 N on +90 ° (1/4 about.); 15 – bearing cover; 16 – inlet cam-shaft; 17 – final cam-shaft; 18 – shaft of roller levers of valves, party of an admission; 19 – bolt of 10 N · m; 20 – shaft of roller levers of valves, party of release; 21 – sealing ring of a shaft of rockers; 22 – head of the block of cylinders; 23 – inlet valve; 24 – final valve; 25 – adjusting plug



NOTE
Removal and the GBTs installation are described on the example of the right GBTs.

Removal
Remove the engine.
Disconnect the engine from the transmission.
Remove chains of the drive of camshafts from these shaft.

Fig. 2.460. Case of electromagnetic valves of regulation of phases of gas distribution


Remove the case of electromagnetic valves of regulation of phases of gas distribution (fig. 2.460).
Turn off covers of bearings 1, E3, E5, A3 and A5.
Remove an oil separator.

Fig. 2.461. Order of an otvorachivaniye of covers of bearings


Serially cross turn off and uncover E2, E4, A2 and A4 bearings of cam-shafts of inlet and final valves (fig. 2.461).
Remove cam-shafts of inlet and final valves.

Installation
The bent shaft has to be recorded in the provision of VMT by means of a bolt clamp.

NOTE
Replace the bolts / screws tightened on a certain corner, and also sealing rings, manzhetny consolidations and laying.

Insert cam-shafts in the provision of VMT into GBTs.
Forward vents have to be in camshafts parallel to the upper edge of GBTs and flush with it.
Lay covers of E2, E4, A2 and A4 bearings.
Establish an oil separator.
On the right GBTs between covers of E4 and A2 bearings.
On the left GBTs between covers of E2 and A2 bearings.
It is serially cross to wrap covers of E2, E4, A2 and A4 bearings of cam-shafts of inlet and final valves (fig. 2.461).
Cross wrap the remained covers of bearings.

NOTE
You watch correctness of installation of centering plugs of covers of bearings 1.

Further installation is carried out in the return sequence.
Establish chains of the drive of camshafts.
Install the engine.

Inhaling moments
Bearing cover to GBTs*: 5 N · m +90 ° **.
Case of electromagnetic valves of regulation of phases газораспределения*: 5 N · m +90 ° **.
* Replace bolts.
** 90 ° correspond to one quarter of a whole revolution.

Check of axial shift of cam-shafts

Fig. 2.462. Check of axial shift of cam-shafts



Establish cam-shafts in GBTs and tighten together with external covers of bearings.
Fix a universal support for the indicator with the indicator of hour type on GBTs.
Extreme wear of a cam-shaft of inlet and final valves.
Axial shift: max. 0,20 mm


2.9.13. Accessory of inserts of radical bearings, устанавливаемыхв block of cylinders

2.9.15. Removal and installation of roller levers